A Computer for Mach3 & the Taig Mill / Lathe CNC Conversions
Last updated on Thursday, October 10, 2019 09:38:57 PM Mountain US Time Zone

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2, MediaServer, A Micro-PC, EVGA GeForce 1060, Mass Storage, Flight Simulation

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Assembled a low-cost computer to handle the Mach3 Mill & Mach3 Turn software, a 4-axes
LPT1 interfaced stepper controller, an LPT2-interfaced manual pulse generator (MPG) pendant,
relay control box, & the Internet.
The modern approach to CNC is an ethernet-controlled interface.

Mother Board


The Asus low-profile ENGT520 GPU's massive
heat sink covers the adjacent unused PCIe (x1) slot.

 
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Low-profile LPT2 PCI card.

 

 
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Second LPT2 card (right) for the MPG pendant.


Start, Control Panel, Device Manager, Ports, LPT


In the BIOS, I turned-off the two RS232 serial ports & configured the two LPT ports to EPP+ECP.
LPT1 is on the motherboard (0378) & LPT2 is a PCI card (DF00). The Port #1 address
is standard but the Port #2 address can vary so examine the computer's devices menu.


 

Solid State Drive (SSD)

 

 

 

 

 

 

 


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In read performance:
SSD is 5x faster than HDD.
M.2 is 5x faster than SSD.
M.2 is 25x faster than HDD.

mSATA


Samsung 860 EVO V-NAND 1TB mSATA SSD.


Enclosure

Mach3 Mill depicting the tool path for cutting a circular pocket.


This enclosure has a door to reduce swarf infiltration; it is effective.
The low-profile
μATX case was selected to optimize placement under the bench.

Display Brackets

Wall-mounted bracket for the computer's 19" LCD monitor.
The bracket allows the display to move vertically, pivot, rotate, & tilt.


The 4.75" x 4.75" x 1/4" plate attaches to the 4, pre-existing M4-0.7 threaded mounting holes.


Top monitor bracket pivot with locking 1/4-20 knob.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


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A wall bracket holds the 19" monitor completely off the bench.


The monitor bracket was lowered for improved viewing.


Upgraded to a 24" 16:9 LG 24EN31 HD LED monitor.


 

 

 

 


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Upgraded to a Logitech M510 mouse with a USB micro-receiver. This mouse has superior ergonomics
with comfortable overall shape & slightly protruding forward/backward switches that have tactile feedback.
A shallow indent in the area in-between the side switches locates the thumb. The bottom LED emits invisible
infrared light. It uses two AA batteries that last well over a year. It works on one battery if a lighter weight is desired.
Only one Logitech micro-receiver is needed to interface up to seven coupled Logitech devices e.g., keyboard.
The wireless Logitech keyboard is excellent; long lasting, USB rechargeable batteries, tactile backlit keys, sleek.

 

 

 

3Dconnexion 3DX-700066 Spacemouse Wireless (with Carry Case and Universal Receiver)

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USB Hub

StarTech 7-port
USB 3 power hub.



 

 

 

 

 
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The Netgear A7000 has excellent WiFi throughput using USB3 & 5 GHz.

Cables

The CPU, LCD, opto-isolation, safety charge pump, & pendant interfaces are protected by a computer monitored
 uninterruptable power supply while the stepper motor control circuit is protected by a
n APC surge protector.

UPS

Uninterruptible Power System (UPS).
A
s an upgrade,
Back-UPS ES 550 which has computer monitoring software connected via a USB.

 

  

 
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MediaServer 2



First GPU was an
EVGA Geforce RTX 2060 Graphics Card.


EVGA Geforce RTX 2070 Ultra gaming 3-slots wide GPU.
8GB GDDR6 RAM. Fast, super-smooth 4k sim. 8+6 pin power.
This GPU has a guard plate on the back to protect the micro-circuitry.


G.Skill Ripjaws V 64GB (16x4) DDR4 3200MHz RAM.


Inland M.2 2280 1TB


Preparing the i7-9700 CPU for a new cooler. Paste goes on next.


Rear MOBO bracket for an Intel FF CPU cooler install.


Cooler Master Hyper 212 RGB Black Edition installed onto CPU.
Air flows into fan front then exhausts towards the back of the case.


The Hyper 212 is so quiet & efficient.
Better CPU heat control/dissipation allows the i7-9700 to over-clock longer; it
auto-OC's itself up to 4.7GHz. Asus Aura Sync program controls MOBO & fan RGB LEDs.
The 2070 RGB LEDs are controlled by the EVGA Precision X1 software.

Current configuration
Intel i7 9700 3GHz 12MB Cache LGA1151 CPU
Cooler Master Hyper 212 RGB Black Edition
Asus Prime Z390-A ATX Motherboard
Asus Motherboard Prime Z390-A User Guide 
G.Skill 64GB (16GB x 4) DDR4 3200MHz Ripjaws V Memory
Inland M.2 2280 1TB x 2; 3100MB/s read/1900MB/s write speeds
I store my Digital Combat Simulation on one M.2 card, games on the second.
WD Black 6TB HDD x 2; SATA6 7200 RPM, 256MB cache
Samsung 840 EVO 500GB SSD; Seagate 1TB HDD
EVGA Geforce RTX XC Ultra Gaming 2070 8GB GDDR6 GPU
Corsair TX650M 650W Modular ATX 80 Plus Gold PSU
Asus PCE-AC88 AC3100 4x4 802.11AC PCIe WiFi Adapter
Corsair Carbide Series 200R Compact ATX Case
Windows 10 Pro 64-bit OS

 

 

 

 

 
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On the right, three (sealed) dummy RJ-45 plugs keep
machining
swarf out.


Linksys SE3005 5-port gigabit switch.

 

 

 

 
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MediaServer (Archived)

An example of a small form factor (mini-ITX) build based on the Shuttle SZ77R5 barebones box.


 Shuttle SZ77R5 Brochure  L = 332mm (13") x W = 216mm (8.5") x H = 198mm (7.8").


It has a sturdy yet light-weight all aluminum chassis. Shuttle SZ77R5 Quick Guide

 

 

A Micro PC System
 


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Front panel header.


500W PSU.


32 GB G.Skill DDR3 1600 XMP 1.5v 10-10-10-30 RAM.
This amount of memory requires Windows 7 64bit Pro.
XMP enabled allows the i7 CPU to OC the RAM.
If needed first
, update the BIOS then enable an XMP profile.


The socket's clear plastic protective shield is still in-place.


i7-3770 3.4 GHz (3.9 GHz Turbo) 1155 Ivy Bridge CPU.

 

 

 
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Liquid-cooled radiator-type heat pipe.


Fan & shroud attached with (backside) thumbscrews covering the cooler.


The 1st 500 GB SSD is for the OS & data. 


 The 2nd 500 GB SSD is for data.

 
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Replaced the ODD with an Asus.


The front has been removed via four plastic snap tabs.


The mechanization of the Shuttle's DVD open/close button.

The detented square button (the white arrow points to it) moves to align with the DVD open/close button center.


With the ODD in place.

XFX R7950 GPU

Prepared the chassis to install a dual-slot GPU.


XFX R7950, Double Dissipation, 3 GB GDDR5, PCI Express 3.0 (32 GB/s),1250 MHz (5.0 Gbps),
 384-bit memory, 9th generation tessellation, 28nm technology, 2 x 6-pin power, 10.5" x 4.4" x 1.5".


Two, 92mm fans.


Top to bottom: 2 x Mini DisplayPort (DP), 1 x HDMI, 2 x DVI.

EVGA GeForce 1060

EVGA GeForce 1060 6GB nvidia graphics card.

This system was upgraded to an EVGA 1060 GeForce 6GB DDR5 
graphics card & an LG 27UK600 4k DP/HDMI 27" monitor

EVGA 1060 Specs - Base clock: 1607 MHZ, Boost clock: 1835 MHz, Memory clock: 8008 MHz (effective),
CUDA cores: 1280, Bus type: PCI-E 3.0, Memory detail: 6144MB GDDR5,
Memory bit width: 192 bit, Memory speed: 0.25ns, Memory bandwidth: 192.2 GB/s.

 

Mass Storage

Mediasonic 4-bay Probox HF2-SU3S2; low-cost, compact, fast (non-RAID) external storage solution.

 

 

 
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WD 6TB HDD, Black Performance Model, 3.5", 7200 RPM, SATA 6Gb/s, 256MB cache. 


Each drive has an attached handle that acts as a spacer
to hold it in & when pivoted down, as an extractor.


This metal retainer plate snaps into place to securely hold all four drives in their slots.


Mediasonic HDB-G1 2.5" to 3.5" adapter bracket used to mount an SSD into the Mediasonic HF-2 Probox.
The bracket also allows proper mounting of the Probox pivoting, extraction handle, same as an HDD.
The Probox can hold 3.5" HDD or 2.5" SSD drives.


An HP Pavilion 25bw 25" 16:9 LED monitor. FSX shown
on the screen. The full-sized keyboard is a Logitech Wireless K800 with laser-etched back-lighted keys.
The Logitech keyboard & mouse use a single, micro-sized, unifying USB receiver module.
The Thrustmaster T.Flight Hotas X USB Flight Stick & matching throttle can be bolted together. 

Flight Simulation

F/A-18E Super Hornet SuperbugX with TacPack by Vertical Reality Simulations (VRS Wiki).
 It runs as a module within FSX with full weapons, as intended by God.
A nice F/A-18E program but
DCS World is by far, the overall superior combat simulation.

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Vertical Reality Simulations F-18E Superbug software.

 

 

 

 

 


Thrustmaster HOTAS Warthog stick & throttle hardware combo.

 

 

 


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VRS F-18E Superbug simulation.


Digital Combat Simulator (DCS World 2.5) A-10C Warthog simulation.


Thrustmaster (TM) Hands On Throttle And Stick (HOTAS) Warthog replica for aircraft simulation.
An accurate, weighted, & stable design that incorporates extensive metal construction, throughout.


Fairchild Republic A-10 Thunderbolt replica joystick.


Fairchild Republic A-10 Thunderbolt replica throttles. Variable, green LED backlighting.
The two throttles can be locked together or unlocked for independent control. Excellent switches.
There is a stack of metal plates inside to add weight/stability.


Intensity-adjustable green LED backlighting.


Saitek Pro Combat rudder pedals with angle-adjustable left & right toe brakes.


Mounted onto a 1/2" thick aluminum plate.
Large diameter, thin, anti-skid pads stuck to the bottom.


Here, the pedals are secured with four (flathead) bolts to a heavy vinyl carpet protector.


Adjustable tension knob & angle-adjustable (3-positions) aluminum pedals.

DCS World

DCS World 2.5 is awesome.
The basic simulation is free; modules cost.


LG 27UK600 4k monitor upgrade.


DCS F-14B

Mother Board, SSD, Network, mSATA Slot, Enclosure, Display Brackets, USB Hub, Cables, UPS,
MediaServer 2, MediaServerA Micro-PC, EVGA GeForce 1060, Mass Storage, Flight Simulation

 

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