A Tooling Plate for the Taig CNC Mill
Last updated on Tuesday, January 26, 2021 05:32:24 AM Mountain US Time Zone

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Bolt Pattern, Tapping, Alignment Pins,
Clamping Fixtures

Fabricated a tooling fixture using ALCOA MIC6 machined
cast aluminum plate for use on the
Taig CNC micro mill.


 1/2" x 5-1/4" x 18-1/2" precision machined cast
aluminum alloy plate (plastic cover still attached).

Bolt Pattern

Scribing lines using Steel Blue Dykem layout fluid
to increase contrast. The plate has a 1" on centers pattern of
3/8-16 threaded holes allowing use of various toe-clamp sets.

CAUTION: Dykem liquid deeply stains fingers,
clothing, & surfaces. Hard to remove.

   

 

 

 
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Tapping

Used the floor drill press to make 5/16" pilot
holes (75% thread) for the 3/8-16 tap.

    Also see: How to Drill a Hole tutorial, "Introduction to
Taps" pages
one & two plus the Tapping Tables.


Used the hand-tapping fixture to thread 87 holes.
Aluminum tapping fluid is recommended.

Both sides of all the holes were countersunk
before tapping to reduce burs from threading.

A plug-type tap was used as it pushed the
burs forward & out the through hole.
See Automatic tapping fixtures, too.


The extra area around the left, front &
right edges were dimensioned to allow

room for toe clamps thus the entire
4" x 12" machining range is available.


Twenty, counterbored holes for 10-32 cap-head bolts &
T-nuts are available to attach the tooling plate to the table.
Their pattern allows the plate to be placed at different
locations on the 3-1/2" x 18-1/2 " Taig mill table.

 Tooling plate dimensions.
Taig Mill table cross-section dimensions.


Note the center 10-32 tie-down bolts are staggered.


To stop the studs from screwing all the way
through the plate, the bottom threads were

deformed by carefully hammering them with a
3/8" ball bearing. This prevents stud damage

to the mill's table while also stopping/holding the
screw when tightening down the toe clamps.

A chisel could also have been used to the same effect
but it can raise a burr that would have to be removed.

Alignment Pins

Twelve, precision reamed slip-fit 0.2510" holes
were made for 1/4" alignment dowel pins.

The Taig table T-slots are 1/4". The pins
allow quick, repeatable plate to table setup.


 


Added more
1/4" reamed holes for alignment
dowel pins to help set up subassemblies.


Added more tapped holes along the left, bottom, &
right edges for a new total of 114 locations.


Engraved lines on the plate that
represent the XY limits of the mill's bed.


Removed the burrs & filled-in with black marker.
The extra clamping areas are clearly seen.


Made an acrylic table cover to enable paper &
ink path tracing of CAD-CAM parts.


 


More tapped holes for the plate.



 
 

 
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Clamping Fixtures

Milling 3/8" adjustment slots in an
edge fixture for the tooling plate.


1/4" & 3/32" thick tooling fixtures
for 3/8" bolts on 1" hole pattern.


Mitee-Bite low-profile edge clamp specs (USA).
The hardened bolt cam head pushes the hex nut
against the part.
The bolts were shortened from
0.71" to about 0.51" so they would not
protrude through the tooling plate.


The Mitee-Bite clamp hole geometry was reproduced
for these low-profile, aluminum edge clamps.

Simply a 15/32" clearance hole followed by a 1/2" end
mill to a depth that leaves a small lip at the bottom.


Low-profile tooling plate edge holding fixtures.


Used a Starrett 3/8" shank edge finder with
0.100" radiused tip, to zero the DROs.

A single-slot fixture is on the right edge.


A toe-clamp set that uses 3/8-16 threaded studs.

 

 

 

 

 

 

 

 


2 styles available, 1-pk or 2-pk:
3-5/8" x 3/4" & 5-1/2" x 1-1/8"

 

 

 

 

 

 
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Bolt Pattern, Tapping, Alignment Pins, Clamping Fixtures

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